Industrial Ultrasonic Cleaner for Heating Wire and Tubes

Feihong's Industrial Ultrasonic Cleaner for Heating Wire and Tubes is manufactured by Zhaoqing Feihong Machinery & Electrical Co., Ltd., a China supplier founded in 1992. The equipment is designed for cleaning resistance wires and metal tubes prior to downstream processing in heating element production. Feihong has developed multiple types of electrical heating tube equipment with special structures according to customer requirements. The ultrasonic cleaning equipment is part of Feihong's product line that includes pipe straightening machines, wire winding machines, pipe benders, pipe filling machines, and pipe shrinker machines.

Equipment Function

The Industrial Ultrasonic Cleaner for Heating Wire and Tubes is used to clean raw materials for heaters, including resistance wire, pipes, and terminal pins. If heater raw materials are not clean, it affects the quality of the finished heaters. The equipment removes contaminants such as oils, debris, and powders from heating wire and tube surfaces.

● Resistance wire cleaning: Removes drawing oils and surface contaminants from resistance wires before winding and assembly operations.
● Tube cleaning: Cleans metal tubes used as heater sheaths, removing oxides and machining residues.
● Terminal pin cleaning: Prepares terminal pins for welding and connection processes.

The equipment is integrated into the heating element production line, typically positioned after wire drawing and tube forming, and before powder filling and tube shrinking operations.

Manufacturing Facility

Feihong's factory contains 6 workshops: a powder filling locomotive room, a pipe shrinking locomotive room, a machining center, a mold production workshop, a raw material cutting workshop, and a machine assembly workshop. The company has 8 sets of machine manufacturing equipment. The Industrial Ultrasonic Cleaner for Heating Wire and Tubes is assembled and tested in these facilities.

● Powder filling workshop: Supports testing of cleaned tubes for MgO powder filling compatibility.
● Pipe shrinking workshop: Validates that cleaned tubes meet shrinking process requirements.
● Machining center: Produces precision components for the ultrasonic cleaning equipment.
● Mold production workshop: Manufactures tooling and fixtures used in the cleaning process.
● Raw material cutting workshop: Prepares raw materials for equipment assembly.
● Machine assembly workshop: Final assembly and quality control of the cleaning equipment.

Feihong has successfully developed a variety of electrical heating tube devices with special structures based on customer demands.

Application Fields

The Industrial Ultrasonic Cleaner for Heating Wire and Tubes is used in both industrial and civilian fields. The industrial sector primarily serves cable manufacturing, while the civilian sector serves daily electrical appliance production.

● Industrial electrical heating tube equipment: Cleaning of heating wires and tubes used in industrial heating applications.
● Civil electrical heating tube equipment: Cleaning of components for household appliances such as water heaters, ovens, and irons.
● Hot runner electrical heating tube equipment: Cleaning of heating elements used in plastic injection molding systems.
● Aerospace and military machinery: Cleaning of heating components for specialized applications.

The equipment supports the production of full sets of electrical heating tube equipment that Feihong has manufactured since 1992.

Company Background

Zhaoqing Feihong Machinery & Electrical Co., Ltd. was founded in 1992. The company specializes in manufacturing full sets of electrical heating tube equipment. Feihong's corporate purpose is to combine science and technology with products perfectly and liberate productive forces with advanced technology.

● Established 1992: Over 30 years of experience in equipment manufacturing.
● 6 workshops: Vertically integrated production capability.
● 8+ machine sets: Manufacturing equipment for producing cleaning systems.
● Custom development: Successfully developed equipment with special structures according to customer demands.

Feihong's products have occupied the market firmly due to high automation levels, stability, cost performance, and after-sales service.

Equipment Integration

The Industrial Ultrasonic Cleaner for Heating Wire and Tubes is part of a production line that includes tube welding assembly, resistance wire winding machines, MgO filling machines, tube reducers, end finishing machines, tube benders, and heat treatment equipment. The ultrasonic cleaner is positioned within this line to ensure raw materials are contaminant-free before subsequent processing steps.

● Tube making equipment: Forms tubes that are subsequently cleaned by the ultrasonic cleaner.
● Resistance wire winding machine: Winds cleaned resistance wire into heating elements.
● MGO filling machine: Fills cleaned tubes with magnesium oxide powder.
● Tube reducer: Reduces tube diameter after filling.

The cleaning equipment uses ultrasonic waves to remove contaminants that would otherwise compromise heater quality.

FAQ

Q: What materials does this ultrasonic cleaner process?
A: The Industrial Ultrasonic Cleaner for Heating Wire and Tubes processes resistance wires, metal tubes, and terminal pins used in heating element manufacturing.

Q: Why is cleaning required before heater production?
A: If heater raw materials are not clean, it negatively affects the quality of the finished heaters. Contaminants on wires and tubes can cause defects in the final heating element.

Q: What industries use this equipment?
A: The equipment is used in industrial cable manufacturing and civilian electrical appliance production, as well as in hot runner systems and aerospace applications.

Q: What is the typical cleaning cycle time?
A: Cycle time depends on contamination level and material, but typically ranges from 3 to 15 minutes per batch. Feihong's machines allow adjustable settings to optimize cleaning duration.

Q: How often should the cleaning solution be changed?
A: Bath life varies based on usage and soil load. With regular filtration and skimming, the solution can last 2 to 4 weeks in continuous operation. Feihong provides maintenance guidelines with each machine.

Q: Does Feihong provide spare parts and technical support?
A: Yes, Feihong offers comprehensive after-sales service, including spare parts supply and remote troubleshooting. The company maintains inventory for common consumables such as transducers and heating elements.

Q: Where is Feihong located?
A: Feihong is located at Shuiji Village, Dachong, Duanzhou District, Zhaoqing City, Guangdong Province, China.

Feihong's Industrial Ultrasonic Cleaner for Heating Wire and Tubes is manufactured in the company's 6 workshops and used in industrial and civilian heating element production. The equipment removes contaminants from resistance wires and tubes before powder filling and tube shrinking operations.